This article mainly introduces:

Brazil hydraulic cylinder,steel mill cylinder manufacturer,steel mill cylinder

(Brazil steel mill cylinder,produced by Hebei Hengyu company）

steel mill cylinder are widely used in Brazil，because of clever hydraulic energy conversion，simple structure and reliable operation，excellent temperature resistance.So our company has designed steel mill cylinder for customers from Brazil.

Introduction to steel mill cylinder:

Most of the failure of the steel mill cylinder is because there is a foreign body in the steel mill cylinder into the failure of the steel mill cylinder, the most problematic is that it is difficult to determine when the foreign body is into the steel mill cylinder. After a foreign body enters, if the outer side of the sliding surface of the piston is equipped with a seal with a lip edge, then the lip edge of the seal can scrape the foreign body when working, which is beneficial to avoid scratching. However, the piston equipped with 0-shaped sealing ring has a sliding surface at both ends, and foreign bodies are sandwiched between this sliding surface, which is easy to form scars.

The assembly work of the steel mill cylinder has a great impact on the quality of the steel mill cylinder: each part must be carefully cleaned before assembly; To correctly install the sealing device everywhere: when installing the sealing ring, pay attention to its installation direction to avoid oil leakage due to installation, and its lip should be equipped with a pressure oil chamber. In addition, because it is a YX-shaped sealing ring, it is necessary to pay attention to distinguish between shaft and hole use, do not install wrong; Because the sealing device is matched with the sliding surface, an appropriate amount of hydraulic oil should be applied during assembly; The special wrench should be used when the threaded coupling is tightened, and the torque should meet the standard requirements; After the piston and piston rod are assembled, it is necessary to measure whether the coaxiality and straightness on the full length are out of whack. After assembly, there should be no blocking sensation and uneven resistance when the piston assembly moves.

If the steel mill cylinder is sliding or crawling (stop and go), check whether there is any astringency inside the steel mill cylinder. The internal parts of the steel mill cylinder are improperly assembled, the parts are deformed, worn or the shape and position tolerance is excessive, and the action resistance is too large, so that the piston speed of the steel mill cylinder changes with the different stroke position, and there is slip or crawl. Most of the reasons are due to poor assembly quality of parts, surface scars or sintered iron filings, so that the resistance increases, the speed decreases. For example, the piston is different from the piston rod or the piston rod is bent, the steel mill cylinder or the piston rod is offset from the mounting position of the guide rail, and the sealing ring is too tight or too loose. The solution is to repair or adjust, replace damaged parts and remove iron filings. At the same time, check whether the lubrication is good or whether the steel mill cylinder bore processing is out of whack. Because the piston and steel mill cylinder, guide rail and piston rod are relative If the steel mill cylinder is crawling seriously, check whether air has entered the hydraulic system. Air compression or expansion can cause the piston to slip or crawl. The exclusion measures are to check the hydraulic pump, set up a special exhaust device, and quickly operate the exhaust several times in the full stroke. Check the seals at the same time, because the quality of the seals is directly related to slippage or crawling. When the O-ring is used under low pressure, compared with the U-ring, it is easy to slip or crawl because of the higher surface pressure and the larger difference between static and static friction resistance. The surface pressure of the U-shaped sealing ring increases with the increase of pressure, although the sealing effect is correspondingly improved, but the difference between static and static friction resistance is also larger, the internal pressure increases, affecting the rubber elasticity, due to the increase in the contact resistance of the lip, the sealing ring will tip over and the lip elongation, and it is also easy to cause slip or crawling steel mill cylinder weight composition and calculation. The weight of the steel mill cylinder is composed of the steel mill cylinder diameter, the outer diameter and weight of the steel mill cylinder, the rod diameter, and the weight of the accessories, so in calculation, it is to add all these together to get the specific value. However, if there are special circumstances, it may be calculated separately. This work can be carried out by yourself, but it can also be carried out by professionals, so that mistakes can be avoided.

In the case of serious wear on the inner surface of the steel mill cylinder, or when there is a deep longitudinal tensile mark, it should be mapped according to the physical object and re-produced by the professional manufacturer according to the steel mill cylinder manufacturing process for replacement. The steel mill cylinder can also be repaired with TS311 antiwear repair agent. TS311 anti-wear repair agent is mainly used for the repair of worn and slipped metal parts.

Answers to some questions about steel mill cylinder:

What is the safety factor of 25MPa cylinder wall thickness?
Safety factor n can take 3 cylinder material allowable stress [s]=sb/n δ/D=0.08 ~ 0.3 cylinder wall thickness δ=PMAX*D/ (2.3[s]-3PMAX) δ/D≤0.08 cylinder wall thickness δ=PMAX*D/2[s] P < 16MPa, Pmax=1.5Pn; P > 16MPa, Pmax=1.25Pn cold-drawn tube or honing tube is better!

How to select the propulsion cylinder according to the shield attitude, cylinder stroke, shield tail clearance and other factors?
Generally, the shield machine will be equipped with the corresponding cylinder. Soil pressure balancing machine, mud water balancing machine have the corresponding cylinder, there will be no insufficient cylinder force. In the jacking process of the pipe jacking machine, there are certain requirements for the jacking force of the cylinder.