This article mainly introduces:

Ireland hydraulic cylinder,trunnion cylinder manufacturer,trunnion cylinder

(Ireland trunnion cylinder,produced by Hengyu Group）

trunnion cylinder are widely used in Ireland，because of excellent temperature resistance，no transmission clearance，powerful torque.So our company has designed trunnion cylinder for customers from Ireland.

Introduction to trunnion cylinder:

Before purchasing the trunnion cylinder, it is necessary to master the original information and design basis, mainly including: the use and working conditions of the machine; The structural characteristics, load conditions, stroke size and operation requirements of the working mechanism; The selected working pressure and flow of the hydraulic system; The reality of materials, fittings and processes; Relevant national standards and technical specifications, etc.

If the trunnion cylinder piston rod is found to be worn, it can be brushed and plated first, then ground, and finally adjust the mating accuracy of the piston rod and the guide sleeve. At this time, the guide sleeve can be properly redrilled or the guide sleeve can be re-turned. When making the above repairs, remember to replace various rubber seals in time.

What kind of process is used in the trunnion cylinder to make high-quality trunnion cylinder products: the body is the main component of the trunnion cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The trunnion cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the trunnion cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the trunnion cylinder increases by 25%. If the service life of the trunnion cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. trunnion cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the trunnion cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and trunnion cylinder are stuck or the trunnion cylinder is blocked. At this time, no matter how to manipulate, the trunnion cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the trunnion cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.

In order to ensure the service life of the trunnion cylinder, the medium used must not be mixed with impurities and stolen goods, so as to avoid scratching the inner arm of the trunnion cylinder, causing damage to the seal and causing leakage in the trunnion cylinder. It is required that the filtration accuracy of the system is not less than 80μm, the oil pollution is strictly controlled, the hydraulic oil is kept clean, the performance of the hydraulic oil is regularly checked, and the necessary fine filtration or replacement of the new working hydraulic oil is carried out.

Answers to some questions about trunnion cylinder:

What are the causes of hydraulic cylinder oil leakage?
First, between the piston rod and the guide sleeve: 1, the cylinder force is not good, there is a radial force between the piston rod and the guide sleeve there is a partial load, so that the oil seal is worn early, causing oil leakage. 2. The ambient temperature of the piston rod is high, especially radiant heat, and the oil seal aging is fast. 3. Whether the oil seal is selected correctly; Check whether the oil seal is damaged during installation. 4, guide sleeve and piston rod matching tolerance is correct. Second, between guide sleeve and cylinder: 1. Whether the O-ring on the guide sleeve is installed correctly, pay special attention to the O-ring can not "roll", especially some O-rings are die-pressed with a die-closing line. Third, common problems: 1, guide sleeve, cylinder, piston rod concentricity is poor. Fit tolerance is correct.

How to calculate the cross-sectional area of hydraulic cylinder?
Hydraulic cylinder cross section integral rod cavity and rodless cavity: rod cavity is cylinder inner wall cross-sectional area - piston rod cross-sectional area; The rodless cavity is the cross-sectional area of the inner wall of the cylinder. If the working pressure p and the output force F are known, the effective cross-sectional area A=F/p can be calculated.